ROBOT BASE PLATE WELDING AND DOOR CUTTING COMBINATION MACHINE , Model : RW-DC350/2000

Application

The welding system are applied for light pole base plate welding production. By real time communication between robot and welding power, according to different welding position to gain good quality welding seam,

Firstly, the inner and outer circumferential seam of the pole base plate is welded, and then the reinforcing rib of the base plate is welded automatically

The machine is combined CNC door cutting function, It is suitable for conical pole, round pole, octagonal light pole door CNC cutting, The cutting shape can be circle, square, rectangle, elliptic type etc and any which can be draw designed by computer.

The cutting source is automatic plasma. So the cutting speed will be much fast, and cutting edge quality is better then flame cutting. Due to the use of the U.S.-made Hypertherm plasma power supply and torch, the cutting gap is relatively small, and the cut pieces are generally used as door covers.

The pole material can be steel or Aluminum.

The general layout is as followings:

Features

1. With special pole expander, to make pole round or octagonal to easy to fix inside of base plate
2. With the function of automatic placement and automatic welding of the Stiffener on base plate
3. Kawasaki robot is used for good operation and quality.
4. The welding power is from Kemppi, good seam quality and effective welding
5. Position transition has large turning angel, which can achieve any angle welding.
6. Man power saving.
7. Full time working
8. Good looking welding appearance with reliable quality.
9. The whole machine has one way movement design. It is suitable for fast quantity production. the poles stacked on the left side of the machine, moving to the right one by one to complete the welding, and the welded poles are stacked on the right. The pole moves and rises, without overhead crane, and the operator's labor intensity is low.
10. This machine also combines the CNC door cutting function of the light pole, which can automatically complete the welding of the bottom base plate, the welding of the reinforcing rib and the plasma cutting of door in one time loading and fixing. The loading time of the operator is greatly reduced, and the production space is saved.

Main parameter:

Wuxi CMC machinery Co., Ltd. is located in wuxi, Jiangsu province, near Shanghai, which is specializing in designing, manufacturering, sales and service of light pole machines.

Our company has own unique technology and good customer base in the development and production of light pole machines complete line. Our main products include cut to length line, CNC tandem hydraulic press brake, base plate welding machine, CNC light pole door cutting machine, high mast assembly & straightening machine, CNC portable flame cutting machine, gantry type welding machine for high mast, steel plate slitting machine, light pole shut-welding machine, hot dip galvanizing equipment and so on.

Our self-developed cut to length line, output from steel coil to isosceles trapezoidal plate directly. It has high automation, fast speed, and obtained the national new practical patent. Based on CNC tandem hydraulic press brake, we have made many improvements, making the machine especially suitable for the rapid and efficient production of light poles. To meet customers’ demands, we developed CNC light pole door cutting machine, base plate welding machine, automatic double / four head drilling machine, high mast automatic welding machine, etc.. we continuously optimize and improve our products to meet the light pole industry. It greatly changes the situation of manual work and improve the quality and efficiency of light pole production.    

More than 80% of our products are exported to overseas markets, such as Thailand, Malaysia, India, the United States, Mexico, Brazil, Russia, Latvia, kazakhstan, Algeria, Egypt, Ethiopia, the Middle East, etc.

Our engineers have rich experience in installation and commissioning abroad, good skills in English communication, technical skill and remote service ability to solve problems.

After years of running, we have become a team with innovative working habits, close cooperation with each other, holding the key technology of light pole machines, growing up to a 100% trustworthy team.

More than light pole machine produciton, we also set up a joint venture named Jiangsu XinLingYu Intelligent Technology Co., Ltd. in Xuzhou city, Jiangsu province in 2017 year. It fabricates hot dip galvanizing line/equipments, can meet customers' requirements of anti-corrosion treatment for light pole and high mast pole. Based on years of experience and knowledge of the original hot-dip galvanizing, we continue to develop and innovate the HDG process. It has reached a very advanced technical level. We have supplied both light pole machines / lines and hot-dip galvanizing lines to multiple customers.

At present, our company runs very stably, has good financial condition and step in a strong growth period.

We hope to establish a good relationship with more customers, develop and make progress synchronous.